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How to turn plastic waste into diesel fuel cheaply

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  • Let's talk about the condenser!

    Jetijs condenser is air-cooled heat exchanger. What is the warking area of the condenser3 tube?

    -I think, 0.6 m2?!

    How long does it to cool 20 liters?

    -2 hours!

    Now I have a conclusion, air cooler area of ​​1 m2 can condense and cool volume of 16 liters per hour.

    Jetijs, am I right?

    Comment


    • Thank you so much for answer, but I think the fuel can not be mixed with water, the diesel is very hidrofob and I think in this case water will be like filter for carbon black
      Last edited by HOPE_FOR_HUMANITY; 07-03-2011, 06:43 AM. Reason: error

      Comment


      • While technically you are right diesel and water do not mix, diesel can and often does contain significant amounts of suspended water. I test about a dozen samples of both diesel and biodiesel every week for my clients and one of the tests is water content.
        The results range from 200ppm ( parts per million) to 2500ppm. Any level above 500 ppm is likely to cause rapid damage to the fuel injection system of a vehicle.
        Condensing the vapours in water would work and would probably help to wash soluble contaminants out of the diesel but it would have to be dried afterwards. Unfortunately drying diesel involves heat and air flow which would hasten oxidation.

        Comment


        • Diesel plant for sale

          Originally posted by diesel View Post
          Hi

          Is there anyone building these machines for sale.
          Any help appreciated.
          hello Diesel ;
          I can manufacture waste to liquid fuel (WTL) units.
          if anyone is interested .
          I have full team of fabricators, lathe & electric engineers.
          I have just completed a 100 gallon Batch size unit . Nowadays trial production is going on .
          Iam getting three types of fuel ;
          1) Gasoline
          2) kerosine
          3) Diesel

          I learn't a lot from this Honorable forum . I posted my 100-G Baby pictures & details of my plant just go through the previous pages, U will find it all & comments from the community .

          Iam based in Pakistan & can ship the plant anywhere in the world .
          For contact send e-mail to ;
          e-mail address = [email protected]
          Mobile number = 0092-334-3819549


          Last edited by Asad Farooqui; 07-03-2011, 10:08 AM.

          Comment


          • water content in liquid fuels .

            Originally posted by imakebiodiesel View Post
            While technically you are right diesel and water do not mix, diesel can and often does contain significant amounts of suspended water.
            Hello Imakebiodiesel ;
            UR just testing only or started making diesel , I pray U started , like to see the pics of your baby on this forum .

            Water content in diesel can be easily removed by centrifuging all the liquid fuels , gasoline,kerosiine, diesel .
            Centrifuge machine at 12000 rpm removes all the sludge which can pass through the car oil-filters & water vapors .

            It is a standard practice in all the marine-ships to pass the liquid fuel first through a centrifuge than to the engine .

            Carbogger told me that the diesel he made from PP after ONE year storage was just passed through a centrifuge and all the sludge,water vapors was out of it & the fuel performance is as good as the freshly made fuel .

            So if any polymerization/oxidation has occured it could be CENTRFUGED-out.



            Last edited by Asad Farooqui; 07-03-2011, 12:19 PM.

            Comment


            • Originally posted by otpadnoulje View Post
              This diesel is look like from gas station, this is WMO product am I right

              Comment


              • Hi
                Could you send me details of your unit ???



                OLOR="Blue"]I can manufacture waste to liquid fuel (WTL) units.
                [/COLOR] if anyone is interested .
                I have full team of fabricators, lathe & electric engineers.
                I have just completed a 100 gallon Batch size unit . Nowadays trial production is going on .
                Iam getting three types of fuel ;
                1) Gasoline
                2) kerosine
                3) Diesel

                I learn't a lot from this Honorable forum . I posted my 100-G Baby pictures & details of my plant just go through the previous pages, U will find it all & comments from the community .

                Iam based in Pakistan & can ship the plant anywhere in the world .
                For contact send e-mail to ;
                e-mail address = [email protected]
                Mobile number = 0092-334-3819549


                [/QUOTE]

                Comment


                • Ca(oh)2

                  All articles within this collection are published under the Creative Commons Attribution 3.0 Unported (CC-BY) license.

                  Comment


                  • Originally posted by HOPE_FOR_HUMANITY View Post
                    This diesel is look like from gas station, this is WMO product am I right
                    Yes, it si converted WMO. With 4% Ca(OH)2. After distillation 1000 PPM of BHT.


                    Comment


                    • What is BHT?
                      To all new members I strongly suggest to read all the post in this topic through. It will take a while, but most of your questions will be answered.
                      Thanks,
                      Jetijs
                      It's better to wear off by working than to rust by doing nothing.

                      Comment


                      • 956$ for delivering, because this is chemical

                        Comment


                        • Jetijs, i can't finde overall area/surface of your cooler in meters*2. Please, answer!

                          It is very important for many of us. Air cooling condenser is the cheapest solution.

                          We have to know how to make good condensor and phormula.
                          That is why.

                          Thanks, Jetijs

                          BHT is C15H24O butylated hydroxytoluene

                          Last edited by otpadnoulje; 07-04-2011, 01:57 PM.

                          Comment


                          • How to turn plastic waste into diesel fuel cheaply
                            The process is really simple, it is similar to how alcohol is made

                            Hi all
                            this thread is fantastic,but although all the info is a must i think that we are moving away from what should be something that started that the layman could do,we are now talking about having lathe,s and chemicals,cyclones etc the ordinary person like my self will not have this at hand,please lets get this back to simplicity of how this topic was started..and not make this something that will gradually be beyond most of us....but excellent posts at the end of the day...god bless you all..
                            sorry if i have offended anyone but that is not what i wanted...

                            Comment


                            • Originally posted by otpadnoulje View Post
                              Jetijs, i can't finde overall area/surface of your cooler in meters*2. Please, answer!

                              It is very important for many of us. Air cooling condenser is the cheapest solution.

                              We have to know how to make good condensor and phormula.
                              That is why.

                              Thanks, Jetijs

                              BHT is C15H24O butylated hydroxytoluene

                              Hi,
                              I really don't know the exact condenser areas, I have not peasured them nor did I calculate anything. I just used what I had, well, the bigger the condenser and the greater the surface area, the better Which setup do you mean exactly?
                              Also, what is so bad about C15H24O?
                              Thanks,
                              Jetijs
                              It's better to wear off by working than to rust by doing nothing.

                              Comment


                              • Originally posted by Asad Farooqui View Post
                                Hello to Jetijs & the community.
                                I would like to recommed everyone in the forum to go through the book
                                Feedstock Recycling and Pyrolysis of Waste Plastics

                                someone earler recommended this book on this forum I went through it & it's worth reading . Wealth of info .
                                CHAPTER-15 of the book is the essence of the book .
                                Overview of Commercial Pyrolysis
                                Processes for Waste Plastics
                                JOHN SCHEIRS
                                ExcelPlas Polymer Technology, PO Box 2080, Edithvale, VIC 3196, Australia

                                5.6 STORAGE STABILITY OF PLASTIC-DERIVED DIESEL FUELFactors which decrease storage life of diesel:The additive consists of three major components, namely:Antioxidant. Fuel oils are subject to deterioration due to oxidation and this occurs both during storage and in service. Oxidation gives rise to formation of gums and sludge.
                                Olefinic compounds produced by cracking are more susceptible to oxidation. Gum is the product of a series of oxidation and polymerization reactions. Antioxidants function by combining with peroxide free radicals and by decomposing hydroperoxides into stable substances. The antioxidants used in the additive are a combination of sterically hindered phenol-type antioxidants.
                                Detergent. The detergent and dispersant, keeps oil insoluble combustion products in
                                suspension and also prevents resinous-like oxidation products from agglomerating into COMMERCIAL PYROLYSIS PROCESSES 403
                                solid particles. Thus they prevent formation of deposits on metal surfaces, oil thickening and sludge deposition. The component used is ethoxylated products of alkyl phenols.
                                Metal deactivator. Metal deactivator prevents precipitation of metal ion oxidation reactions and precipitation of insoluble metal compounds. Metal deactivator in combination with other antioxidants, shows strong synergistic effects. Oxygen and moisture present,
                                diffuse through oil film and cause corrosion. Amine derivative, used in the additive has good water-displacing properties. They impede sludge formulation, disperse sediments and reduce corrosion in various fuel systems.

                                I would like to hear community experiences about the above article.
                                CARBOGGER says fuel without any additive even after one years storage was still running the engines well ...




                                Here is BHT

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