The problem with arcing in the winding is that you never know when it happens. But once it happens it is non reversible, and will destroy surely your big windind work and your device will stop to work
. Believe my experience. And if you are lucky enough perhaps you will detect where the arcing is comming from and perhaps you can repare it. But be sure that if you have once got the arcing you will suffer an other one very soon.
So my advice is the following
First wind the first layer as tightly as you can (take the time and patience for the first winding, than at the end of what your half toroid accept, leave perhaps 2 or 3 mm space, and stop the windind with a gluing mean. Than take a masking painting paper tape and wrap it arround the first layer. You will see where it seems to be usefull to add some small pieces of tape to really well insulate the layers, (boring but necessary )
Than wind back se second layer identically as the first one but you will probably get less windind (be sure to not overlap the winding by going to fast (i know it is really boring
) and at the end of the second layer you stop it and fix it with the previous gluing mean ant you insulate as previously described,and so on
My copper wire is probably very near of your's 0.3 mm so about 28 AWG and i can get very srong power from this very small wire section.
I tried 0.4 mm , 0.5 mm , insulated stranded wire etc... every thing work better or less.
So good experiment and good luck
Laurent

I know what is preventing them ...... electrolytic capacitor explosion

. I showed my wife and kids the set up using a hearing aid battery and they were in disbelief. Thank You so much for sharing your work and giving the impetus to make one.
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