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  • High Side Transistor Drivers

    Hey Bits & nvisser,

    still occupied understanding the schematic. My concern is the control of the power transistors.

    Please have a look to the pspice simulations attached. The optos were replaced by bare wire in order to have a look to genuine currents and voltages.




    If the simulation isn't wrong it is very obvious that the load and the voltage of the battery loaded will have an essential influence to the control of the power transistors. R7 = 1K should be definitely of lower value because it stops Q10 from switching to low voltage difference (CE). On the other hand a big load and a discharged battery J4/J6 can destroy the opto.

    Independent of this the data sheet of the H11 opto (optos are current amplifiers/deminishers as transistors) shows that:
    - 9mA of diode current can produce 5mA max of output current
    - 60ma of diode current can produce 16mA of output current.
    This might be a quite severe limitation for switching the transistors. They need more base current in order to switch high current like above 1A.

    Additional you should take in account, that using a bulb as load introduces a highly variable load (cold curent approx. 10 times the hot current) having an major effect on driving the transistors (see simulations).

    I remember reading somewhere, that the load should be a inductor or motor - is that true?

    These effects mentioned above might overwrite and hide the expected true overunity effects.

    Besides:
    Designing a high side switch is a very demanding story if losses require to be low. Once again: JB knew why he introduced the transformers( Mueller Report). Mys guess is that these 8 Ohm / 1000 Ohm ratio refers to the AC impedance for audio frequencies. The DC impedandce will be much lower. My measurements at such transformers show about ca. 2 Ohm / 30 Ohm.

    Please comment the simulations. I wonder if you measure similar voltages in your circuits.
    Experts spend hours a day in order to question their doing while others stopped thinking feeling they were professionals.

    Comment


    • I add the diodes in the diagram to prevent cap discharging into the top battery through the loads when Q1 switch off.
      With the 6 transistor switch this will not be needed

      Comment


      • Originally posted by JohnStone View Post
        Hey Bits & nvisser,

        still occupied understanding the schematic. My concern is the control of the power transistors.

        Please have a look to the pspice simulations attached. The optos were replaced by bare wire in order to have a look to genuine currents and voltages.
        [ATTACH]4816[/ATTACH]
        [ATTACH]4817[/ATTACH]
        [ATTACH]4818[/ATTACH]
        [ATTACH]4819[/ATTACH]
        If the simulation isn't wrong it is very obvious that the load and the voltage of the battery loaded will have an essential influence to the control of the power transistors. R7 = 1K should be definitely of lower value because it stops Q10 from switching to low voltage difference (CE). On the other hand a big load and a discharged battery J4/J6 can destroy the opto.

        Independent of this the data sheet of the H11 opto (optos are current amplifiers/deminishers as transistors) shows that:
        - 9mA of diode current can produce 5mA max of output current
        - 60ma of diode current can produce 16mA of output current.
        This might be a quite severe limitation for switching the transistors. They need more base current in order to switch high current like above 1A.

        Additional you should take in account, that using a bulb as load introduces a highly variable load (cold curent approx. 10 times the hot current) having an major effect on driving the transistors (see simulations).

        I remember reading somewhere, that the load should be a inductor or motor - is that true?

        These effects mentioned above might overwrite and hide the expected true overunity effects.

        Besides:
        Designing a high side switch is a very demanding story if losses require to be low. Once again: JB knew why he introduced the transformers( Mueller Report). Mys guess is that these 8 Ohm / 1000 Ohm ratio refers to the AC impedance for audio frequencies. The DC impedandce will be much lower. My measurements at such transformers show about ca. 2 Ohm / 30 Ohm.

        Please comment the simulations. I wonder if you measure similar voltages in your circuits.
        John Stone The attachments does not open.
        The main circuit as you see it was mostly given to the thread by John Bedini and was already proved to work without problems

        Comment


        • Originally posted by JohnStone View Post
          Hey Bits & nvisser,

          still occupied understanding the schematic. My concern is the control of the power transistors.

          Please have a look to the pspice simulations attached. The optos were replaced by bare wire in order to have a look to genuine currents and voltages.
          [ATTACH]4816[/ATTACH]
          [ATTACH]4817[/ATTACH]
          [ATTACH]4818[/ATTACH]
          [ATTACH]4819[/ATTACH]
          If the simulation isn't wrong it is very obvious that the load and the voltage of the battery loaded will have an essential influence to the control of the power transistors. R7 = 1K should be definitely of lower value because it stops Q10 from switching to low voltage difference (CE). On the other hand a big load and a discharged battery J4/J6 can destroy the opto.

          Independent of this the data sheet of the H11 opto (optos are current amplifiers/deminishers as transistors) shows that:
          - 9mA of diode current can produce 5mA max of output current
          - 60ma of diode current can produce 16mA of output current.
          This might be a quite severe limitation for switching the transistors. They need more base current in order to switch high current like above 1A.

          Additional you should take in account, that using a bulb as load introduces a highly variable load (cold curent approx. 10 times the hot current) having an major effect on driving the transistors (see simulations).

          I remember reading somewhere, that the load should be a inductor or motor - is that true?

          These effects mentioned above might overwrite and hide the expected true overunity effects.

          Besides:
          Designing a high side switch is a very demanding story if losses require to be low. Once again: JB knew why he introduced the transformers( Mueller Report). Mys guess is that these 8 Ohm / 1000 Ohm ratio refers to the AC impedance for audio frequencies. The DC impedandce will be much lower. My measurements at such transformers show about ca. 2 Ohm / 30 Ohm.

          Please comment the simulations. I wonder if you measure similar voltages in your circuits.
          Thanks JohnStone, I did in fact change R7 and R8 to 50 Ohms a while back. Sorry, I should have updated the group.

          Bit's

          Comment


          • 'Magnacoastermotors'

            'Magnacoastermotors' who is this Richard?
            anybody know?

            Comment


            • Originally posted by JohnStone View Post
              Hey Bits & nvisser,
              Independent of this the data sheet of the H11 opto (optos are current amplifiers/deminishers as transistors) shows that:
              - 9mA of diode current can produce 5mA max of output current
              - 60ma of diode current can produce 16mA of output current.
              This might be a quite severe limitation for switching the transistors. They need more base current in order to switch high current like above 1A.
              .
              Do you think by putting another transistor in the darlington way should solve the current problem. Specially once we start to drive bigger loads from the switch.
              I think 60mA is the absolute max for the diode part and not good for it.
              The manufacturers of the 4n35 opto told me that 10mA is sufficient to switch a transistor on fully. They did not comment on the current passed by the driver transistor
              The way I see a npn. With the load and more positive voltage on the collector and the more negative voltage (normally ground) on the emitter you just need 0.7V above the emitter voltage on the base to switch it fully one and pass whatever current the transistor can safely handle with heat sinks. I can be wrong
              Last edited by nvisser; 02-07-2010, 07:15 PM.

              Comment


              • Sorry, I don'n know why the attachments do not open.
                Try this Picasa-Webalben - Gross Family - TS simulation
                Experts spend hours a day in order to question their doing while others stopped thinking feeling they were professionals.

                Comment


                • Originally posted by JohnStone View Post
                  Sorry, I don'n know why the attachments do not open.
                  Try this Picasa-Webalben - Gross Family - TS simulation
                  @JohnStone,

                  There is a difference between driving the DIODE and driving the TRANSISTOR in that OTPO. The maximum current through the transistor is 100ma (H11D1), and is that dependent on the current through the diode?

                  Leroy

                  P.S. Good simulations though!

                  Comment


                  • @JohnStone,

                    You are correct on the transformer version. You can NOT have LONG "on" times, so how in the world did it work? The circuits shown and the loads shown do not really "fit" with that short of a time (the time to charge the cap and discharge the cap), and especially if you consider the loads used? You could not have had 1 second on times, although, you could have had delays, but the "on" times are very short, so how could you ever have had any real charging? Or at least sustained loads and constant potentials over the batteries? In order to maintain the load, the switching would have had to have been pretty fast, at least 500 times a second, which is a possiblity, but JB said, I believe, that it was 10 times a second. The "on" time for that would have still been about 1 or 2 milliseconds max. So you are talking about 1% or 2% duty cycle.

                    I'm at a loss to figure out what JB has been saying, I have the switching he is talking about, I have the negative going pulse, and it is bigger than the positive going pulse, but charging...I don't think so. He is a lot smarter than me though, and I won't say he is wrong, because I'm an idiot in comparison, but I wish he would come back and point us further in the right direction.

                    Leroy

                    ***EDIT P.S. I'm working on the transformer version now ***
                    Last edited by ldissing; 02-08-2010, 04:35 AM.

                    Comment


                    • Potential Switch

                      @Leroy

                      Attached scopeshots are captured form inverted potential switch on FEG.

                      Thesewave forms looks like JB's drawing for the Negistor,
                      but I don't think these are right.

                      Regards,

                      JANG
                      Attached Files

                      Comment


                      • Originally posted by JANGYD View Post
                        @Leroy

                        Attached scopeshots are captured form inverted potential switch on FEG.

                        Thesewave forms looks like JB's drawing for the Negistor,
                        but I don't think these are right.

                        Regards,

                        JANG
                        @JANG,

                        Thank you for the pictures.

                        It seems like you are missing the positive going spike in the waveforms. It may have been previous to the downward movement however. My scope probes (maybe the scope) are messed up, and the voltage measurements are not right (it will only cost me $500.00 to replace them...don't have the cash for that), but I can see the waveforms. I do have on the TS, an upward movement, followed by a downward movement to the negative side (below 0) which is at least 1 1/2 times (more like 2 times) the positive going movement, then back up a little, then it stays there for a short time, then back to the positive side. I'm pretty sure this is the correct waveform but all bets may be off due to the equipment. I may have to just bite the bullet and try to find the cash to buy the probes. The upward spike should happen a little before that downward movement, but the downward spike looks about right.

                        What does it mean? What is the correct way to utilize it? Does that downward movement mean that current is flowing backward through the transistor when no bias is present (opto triggered control and the opto is "off", so the base is floating at this moment)? I'm still trying to figure it all out, so maybe we can all work together to get this. Nobody else chimed in about how brilliant they are and how they all have it figured out, so I guess I'm in good company...in the dark!

                        In the dark,

                        Leroy

                        ****EDIT P.S. Picture 1 and 3 look the most right to me. You said FEG book...what are you doing when you capture these pictures?****
                        Last edited by ldissing; 02-08-2010, 04:59 AM.

                        Comment


                        • Originally posted by ldissing View Post
                          @JANG,

                          Thank you for the pictures.

                          It seems like you are missing the positive going spike in the waveforms. It may have been previous to the downward movement however. My scope probes (maybe the scope) are messed up, and the voltage measurements are not right (it will only cost me $500.00 to replace them...don't have the cash for that), but I can see the waveforms. I do have on the TS, an upward movement, followed by a downward movement to the negative side (below 0) which is at least 1 1/2 times (more like 2 times) the positive going movement, then back up a little, then it stays there for a short time, then back to the positive side. I'm pretty sure this is the correct waveform but all bets may be off due to the equipment. I may have to just bite the bullet and try to find the cash to buy the probes. The upward spike should happen a little before that downward movement, but the downward spike looks about right.
                          You are correct, Leroy, that's one of reason why I'm not right.
                          There was no upward movement on my circuit.
                          I always think why?
                          Do you think(know) why upward movement shoot?
                          Is it possible to get that waveshot with only one switch?
                          Can you test it with only one transistor-making other 2TRs short on E-C.

                          Originally posted by ldissing View Post
                          What does it mean? What is the correct way to utilize it? Does that downward movement mean that current is flowing backward through the transistor when no bias is present (opto triggered control and the opto is "off", so the base is floating at this moment)? I'm still trying to figure it all out, so maybe we can all work together to get this. Nobody else chimed in about how brilliant they are and how they all have it figured out, so I guess I'm in good company...in the dark!
                          That's the second reason why I am not right.
                          There was some reverse current when the votalge went negative.
                          There should be no current when it goes negative.
                          But I don't know why the upward movement happen.
                          Can you show me the result if it happens with just one swithch working.


                          Regards,

                          JANG

                          Comment


                          • Originally posted by JANGYD View Post
                            There was no upward movement on my circuit.
                            I always think why?

                            But I don't know why the upward movement happen.
                            If you are capturing the scope shots while dumping a single capacitor, I would not expect to see the upward movement. If you had two capacitors in parallel, (like the scalar charger) or two batteries in parallel and switching them into a series configuration, I'd expect to see the upward movement first, because you are putting the devices in series when you trigger the semiconductor. The upward movement is when the semiconductor device is turned "on" and potential is moving from collector to emitter through the device. (The positive of the lower cap/battery is more positive in potential than negative of the upper cap/battery.) The difference in potential between the capacitors (or batteries) is causing a move in potential across the device as the positive (lower) and negative (upper) are brought together, i.e. bringing the negative of the upper cap/battery above the lower cap/battery positive.

                            You do not have this (I think) with a single capacitor discharge, it is just straight down from the current level if I am correct on what you are doing.

                            Originally posted by JANGYD View Post
                            There was some reverse current when the votalge went negative.
                            There should be no current when it goes negative.
                            Charges (I did not say current) always flow from a more positive to a more negative potential, so I'd expect it to flow "backward" through the device after the "connection" is made from the lower positive potential to the upper negative potential. Once the device is switched "on", you now have two objects (caps or batteries) in series and the only way for this to look to the device is that the upper negative is more positive than lower positive. So I guess in reality, it must "go negative" and allow charges to flow in the opposite direction or the device would just "shut itself off" and you'd lose the "series" connection on the batteries and/or capacitors.

                            Originally posted by JANGYD View Post
                            Can you show me the result if it happens with just one swithch working.
                            I think I've finally "got it", at least I hope I have.

                            I only have two transistors on each side right now, one to do the series switching and one to go across on the top. I am looking over the series transistor.

                            I believe, based on JBs two transistor TS, (with more diodes) that that is the only device that goes "negative", because of the switching of a more positive collector to a more negative emitter. And, it is not doing it when there is "no" signal on the transistor. The device went negative even when there was a signal applied to the base which is different than what Naudin was saying, i.e. that there is not a signal attached to the base of the transistor. Naudin stuff was running in 2nd emitter breakdown, JBs is just running backward...."normally".

                            Leroy

                            P.S. I've got some more testing to do....

                            *EDIT* The going negative is the reason, you can actually see a potential of the two batteries in series when the transistor is switched on. Normally there would be a big drop over that transistor, which would mean that only 12 + 12 - 4V (tranny drop) = 20 volts is possible on the series side, but I've seen the entire thing plus a little on occasion...When it goes negative, you get the entire thing and maybe a little more depending on how the switching is done which should not "normally" be possible. Maybe the trick is that when it goes negative, to the max point and then starts to come back up, you need to shut the transistor off you need to take the signal to the base away.
                            Last edited by ldissing; 02-08-2010, 02:59 PM.

                            Comment


                            • After a lengthy rework of my PCB, I was able to test this out. While in theory the cap should charge to the total of the series batts (it does). It also provides a "pulse" to the parallel batts. However, each time the cap charges, it consumes more current that it can restore. End result, Dead Batts.

                              Bit's

                              Comment


                              • Originally posted by JANGYD View Post
                                ...
                                Can you show me the result if it happens with just one swithch working.
                                ...
                                @JANG,

                                I have a hand drawn graph of the waveform, I'll try to get it out here for you to see soon.

                                The first one will be with the transformers. The transformers will not leave it in the negative state nearly as long as the opto/diode/cap version, because the "signal" can only last until the capacitor is charged in the transformer version. It decays as you would expect like in a capacitor discharge, only reverse.

                                The second one is with only one transistor, diodes in for the upper transistors. I've got a 12V 50W load, but I'm not trying to light it up, just see the waveform. As I increase the length of "on" time for the opto, the length on the negative side increases.

                                Leroy

                                *EDIT Graph uploaded. The lines going down could have been more vertical, as they were on the scope.
                                Attached Files
                                Last edited by ldissing; 02-08-2010, 05:34 PM.

                                Comment

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